Quilting machines as well as machinery and equipment for the production of mattresses and other textile goods, Manufacturer: Dueffe srl / Italy

SM 3000PPF FRAME QUILTING MACHINE

  • Working with materials fixed on frames
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Sewing machine “Unika”
    • 3200 stitches per minute
    • Possibility to install rotary hook for bobbin length up to 145 meters or from 135 to 675 meters
    • Adjustable stitch length from 1 to 8 mm, whilst working also
    • Programmable stitch fastening
    • Thread break detector
    • Automatic lubrication of rotary hook
    • Automatic positioning of sewing machine for maintenance
    • Electronic protection system of needle and rotary hook in case of electrical faults or de-clocks synchronization
    • Needle size from 90 to 140
    • Presser foot stroke setting by computer at material thickness
  • Automatic centering of drawing into sewing area for a valuable aid to the operator
  • Collision alert into sewing area
  • Maintenance-oiling warning message
  • 1 adjustable frame for mattresses or quilts
  • Max size of fabric 3200x3200 mm
  • Online technical service

SM 3000PPF 1C DIGITAL CONTROLLED FRAME QUILTING MACHINE

1 Lock stitch sewing machine Dueffe “UK” with thread-cutting device
Pneumatic thread-wiper device


SM 3000PPF 2C I.V.
DIGITAL CONTROLLED FRAME QUILTING MACHINE


2 Lock stitch sewing machines Dueffe “UK” with system I.V. and thread-cutting device Pneumatic thread-wiper device System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


SM 3000PPF Options

  • External personal computer on a trolley for Ethernet connection (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • SM 310 exchange plate for frames, n. 3 positions, electrically powered raising and lowering mechanism
  • Second adjustable frames for Mattresses/Quilts (Mattresses: max sewing 2200x2200 mm – N. 20 clamps) (Quilts: max sewing 3000x3000 mm – N. 32 clamps)
  • Automatic bobbin-exchanger sewing machine “UK” (Hicofis T35 bobbin only)
  • Complete sewing machine Dueffe “UK”
  • I.V. system – automatic variable distance of sewing machines
  • Device for cord application on Dueffe sewing machine
  • Device for strass application
  • Rapid-release clamps for quilt frames
  • Rapid release clamps for mattress frames
  • Wireless Remote control
  • Device for label bar code printing
  • Bobbin without internal hole (from 135 to 675 m) Durak
  • Bobbin with internal hole (145 m) T35 Hicofis

SM 3000P FRAME QUILTING MACHINE

  • Working with materials fixed on frames
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Sewing machine “Unika”
    • 3200 stitches per minute
    • Possibility to install rotary hook for bobbin length up to 145 meters or from 135 to 675 meters
    • Adjustable stitch length from 1 to 8 mm, whilst working also
    • Programmable stitch fastening
    • Thread break detector
    • Automatic lubrication of rotary hook
    • Automatic positioning of sewing machine for maintenance
    • Electronic protection system of needle and rotary hook in case of electrical faults or de-clocks synchronization
    • Needle size from 90 to 140
    • Presser foot stroke setting by computer according to material thickness
  • Automatic centring of drawing into sewing area for a valuable aid to the operator
  • Collision alert into sewing area
  • Maintenance-oiling warning message
  • N. 2 adjustable frame for mattresses or quilts
  • Max size of fabric 3200x3200 mm
  • Disposition to be converted in SM 3000A
  • Online technical service

SM 3000P 1C DIGITAL CONTROLLED FRAME QUILTING MACHINE

1 Lock stitch sewing machine Dueffe “UK” with thread-cutting device Pneumatic thread-wiper device Disposition for 2° sewing machine Disposition for I.V. system 2° sewing machine System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


SM 3000P 2C I.V.
DIGITAL CONTROLLED FRAME QUILTING MACHINE


2 Lock stitch sewing machines Dueffe “UK” with system I.V and thread-cutting device Pneumatic thread-wiper device System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


SM 3000P Options

  • External personal computer on a trolley for Ethernet connection (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • SM 310 exchange plate for frames, n. 3 positions, electrically powered raising and lowering mechanism
  • Second adjustable frames for Mattresses/Quilts
  • (Mattresses: max sewing 2200x2200 mm – N. 20 clamps)
  • (Quilts: max sewing 3000x3000 mm – N. 32 clamps)
  • Automatic bobbin-exchanger sewing machine “UK” (Hicofis T35 bobbin only)
  • Complete sewing machine Dueffe “UK”
  • I.V. system – automatic variable distance of sewing machines
  • Device for cord application on Dueffe sewing machine
  • Device for strass application
  • Rapid-release clamps for quilt frames
  • Rapid release clamps for mattress frames
  • Wireless Remote control
  • Device for label bar code printing
  • Bobbin without internal hole (from 135 to 675 m) Durak
  • Bobbin with internal hole (145 m) T35 Hicofis

SM 3000A AUTOMATIC QUILTING MACHINE

  • Working with rolls of materials
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Sewing machine “Unika”
    • 3200 stitches per min.
    • Possibility to install rotary hook for bobbin length up to 145 meters or from 135 to 675 meters
    • Adjustable stitch length from 1 to 8 mm, whilst working also
    • Programmable stitch fastening
    • Thread break detector
    • Automatic lubrication of rotary hook
    • Automatic positioning of sewing machine for maintenance
    • Electronic protection system of needle and rotary hook in case of electrical faults or de-clocks synchronization
    • Needle size from 90 to 140
    • Presser foot stroke setting by computer at material thickness
  • Automatic centering of drawing into sewing area for a valuable aid to the operator
  • Collision alert into sewing area
  • Electrically-controlled fabric-tensioning system with double air clamping and tension adjustable by computer, particularly suitable for stretch materials
  • Maintenance-oiling warning message
  • Cutting device composed by cross cutter for quilted panels separation and n.2 side trimmers with built-in pneumatic blade sharpener activated by computer
  • Material bracket with 4 places + 1 on machine
  • Max height of roll materials 3000 mm
  • Max sewing area: 2700 x 3000 mm
  • Online technical service

SM 3000A 1C AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE

1 Lock stitch sewing machine Dueffe “UK” with thread-cutting device Pneumatic thread-wiper device Disposition for 2° sewing machine Disposition for I.V. system 2° sewing machine System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


SM 3000A 2C I.V.
AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE


2 Lock stitch sewing machines Dueffe “UK” with system I.V. and thread-cutting device Pneumatic thread-wiper device System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


SM 3000A Options

  • External personal computer on a trolley for Ethernet connection (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • Automatic bobbin-exchanger sewing machine “UK” (Hicofis T35 bobbin only)
  • Complete sewing machine Dueffe “UK”
  • I.V. system – automatic variable distance of sewing machines
  • Device for cord application on Dueffe sewing machine
  • Device for strass application
  • Supplementary side trimmer with built-in pneumatic blade sharpener with manual size setting
  • High precision trimmer
  • Electric size setting for trimmer with built-in pneumatic blade sharpener
  • Wireless Remote control
  • Device for label bar code printing
  • SM 104 un-folder device for fabric
  • SM 200PT Automatic stacker for quilted panels
  • Cutting line marker with felt-tip
  • Fabric roll support with sewing head for fabric coupling
  • Bobbin without internal hole (from 135 to 675 meters) Durak
  • Bobbin with internal hole (145 meters) T35 Hicofis


SM 3000A Options when working in frame

  • SM 310 exchange plate for frames, n. 3 positions, electrically powered raising and lowering mechanismAdjustable frames for Mattresses or Quilts (Mattresses: max sewing 2200x2200 mm – N. 20 clamps) (Quilts: max sewing 3000x3000 mm – N. 32 clamps)
  • Right and left guides for frame movement
  • Rapid-release clamps for quilt frames
  • Rapid release clamps for mattress frames

DB 6000 AUTOMATIC QUILTING MACHINE

  • Working with rolls of materials
  • Working by n.2 bridges
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Sewing machine “Unika”
    • 3200 stitches per minute
    • Possibility to install rotary hook for bobbin length up to 145 meters or from 135 to 675 meters
    • Adjustable stitch length from 1 to 8 mm, whilst working also
    • Programmable stitch fastening
    • Thread break detector
    • Automatic lubrication of rotary hook
    • Automatic positioning of sewing machine for maintenance
    • Electronic protection system of needle and rotary hook in case of electrical faults or de-clocks synchronization
    • Needle size from 90 to 140
    • Presser foot stroke setting by computer at material thickness
  • Automatic centering of drawing into sewing area for a valuable aid to the operator
  • Collision alert into sewing area
  • Electrically-controlled fabric-tensioning system with double air clamping and tension adjustable by computer, particularly suitable for stretch materials
  • Maintenance-oiling warning message
  • Cutting device composed by cross cutter for quilted panels separation and 2 side trimmers with built-in pneumatic blade sharpener activated by computer
  • Material bracket with 4 places + 1 on machine
  • Max height of roll materials 3000 mm
  • Max sewing area using 2 bridges: 2700 x 2200 mm (each bridge)
  • Max sewing area using 1 bridge: 2700 x 3400 mm
  • Online technical service

DB 6000 1C AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE

N. 1 Lock stitch sewing machine Dueffe “UK” with thread-cutting device in every bridge Pneumatic thread-wiper device
Disposition for 2nd sewing machine
Disposition for I.V. system 2nd sewing machine System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


DB 6000 2C I.V.
AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE


2 Lock stitch sewing machines Dueffe “UK” with system I.V and thread-cutting device in every bridge Pneumatic thread-wiper device System I.V. = automatic variable distance allows the realization of symmetric and mirror-image quilting designs


DB 6000 Options

  • External personal computer on a trolley for Ethernet connection (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • Automatic bobbin-exchanger sewing machine “UK” (Hicofis T35 bobbin only)
  • Complete sewing machine Dueffe “UK”
  • I.V. system – automatic variable distance of sewing machines
  • Supplementary side trimmer with built-in pneumatic blade sharpener with manual size setting
  • High precision trimmer
  • Electric size setting for trimmer with built-in pneumatic blade sharpener
  • Wireless Remote control
  • Device for label bar code printing
  • Cutting line marker with felt-tip
  • Fabric roll support with sewing head for fabric coupling
  • Bobbin without internal hole (from 135 to 675 m) Durak
  • Bobbin with internal hole (145 m) T35 Hicofis

SM 210A AUTOMATIC QUILTING MACHINE

  • Working with rolls of materials
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Sewing machine “N”
    • 2200 stitches per minute
    • Adjustable stitch length from 1 to 8 mm, whilst working also
    • Programmable stitch fastening
    • Thread break detector
    • Automatic lubrication of rotary hook
    • Needle size from 140 to 300
  • Groove transmission shaft to facilitate the manual change of the distance between the sewing machines
  • Cutting device composed by cross cutter for quilted panels separation and n.2 side trimmers with built-in pneumatic blade sharpener activated by computer
  • Electrically-controlled fabric-tensioning system with double air clamping and tension adjustable by computer, particularly suitable for stretch materials
  • Maintenance-oiling warning message
  • Material bracket with 4 places + 1 on machine
  • Max height of roll materials 2300 mm
  • Max sewing area: 2100 x 2800 mm
  • Online technical service

SM 210A 3C AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE

Lock stitch fixed sewing machines Dueffe “N” with thread-cutting device
Recommended machine to baby mattresses producers


SM 210A 4C
AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE


4 Lock stitch fixed sewing machines Dueffe “N” with thread-cutting device


SM 210A 6C
AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE


6 Lock stitch fixed sewing machines Dueffe “N” with thread-cutting device


SM 210A Options

  • External personal computer on a trolley for Ethernet connection (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • Pneumatic thread-wiper device
  • Supplementary side trimmer with built-in pneumatic blade sharpener with manual size setting
  • Electric size setting for trimmer with built-in pneumatic blade sharpener
  • Wireless Remote control Device for label bar code printing
  • Multi-blades system with n.10 blades for cutting material in bends
  • SM 200PT Automatic stacker for quilted panels
  • Cutting line marker with felt-tip
  • Fabric roll support with sewing machine for fabric coupling

SM 210CM AUTOMATIC QUILTING MACHINE

  • Working with rolls of materials
  • 1 independent supplementary lock stitch sewing machine Dueffe “N” with thread shaving device
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Sewing machine “N”
    • 2200 stitches per minute
    • Adjustable stitch length from 1 to 8 mm, whilst working also
    • Programmable stitch fastening
    • Thread break detector
    • Automatic lubrication of rotary hook
    • Needle size from 140 to 300
  • Groove transmission shaft to facilitate the manual change of the distance between the sewing machines
  • Cutting device composed by cross cutter for quilted panels separation and 2 side trimmers with built-in pneumatic blade sharpener activated by computer
  • Electrically-controlled fabric-tensioning system with double air clamping and tension adjustable by computer, particularly suitable for stretch materials
  • Maintenance-oiling warning message
  • Material bracket with 4 places + 1 on machine
  • Max height of roll materials 2300 mm
  • Max sewing area: 2100 x 2800 mm
  • Online technical service

SM 210 3C AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE

3 Lock stitch fixed sewing machines Dueffe “N” with thread-cutting device
Recommended machine to baby mattresses producers


SM 210 4C
AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE


4 Lock stitch fixed sewing machines Dueffe “N” with thread-cutting device


SM 210 6C
AUTOMATIC DIGITAL CONTROLLED QUILTING MACHINE


6 Lock stitch fixed sewing machines Dueffe “N” with thread-cutting device


SM 210A Options

  • External personal computer on a trolley for Ethernet connection
  • (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • Pneumatic thread-wiper device
  • Supplementary side trimmer with built-in pneumatic blade sharpener with manual size setting
  • Electric size setting for trimmer with built-in pneumatic blade sharpener
  • Wireless Remote control
  • Device for label bar code printing
  • Multi-blades system with n.10 blades for cutting material in bends
  • SM 200PT Automatic stacker for quilted panels
  • Cutting line marker with felt-tip
  • Fabric roll support with sewing machine for fabric coupling

SM 2400 EVOLUTION MULTINEEDLE QUILTING MACHINE

  • Working with rolls of materials
  • Digital graphics control:
    • Touch Screen 15”
    • USB port for programs and data loading.
    • External Compact Flash for programs and data loading
    • Ethernet socket for remote service
    • Real-Time Multitasking proprietary operating system
  • Extremely easy to use
  • Possibility of quilting small, medium and large patterns with three needle bars
  • Needle bar and press plate are controlled by a double-swinging device avoiding lubrication and dirtying of material
  • High working speed, very low vibration and noise level
  • Maximum seam 2400 mm wide
  • 360° double chain stitch
  • Tack and Jamp quilting
  • Quilting of low-medium-heavy stuffing
  • Thread break detector
  • Programmable stitch fastening
  • Adjustable stitch length from 1 to 8 mm, whilst working also
  • Needle size from 140 to 180
  • Over 100 drawings included
  • Online technical service

SM 2400 EVOLUTION Options

  • External personal computer on a trolley for Ethernet connection
  • (PC – machine)
  • External personal computer software for data transmission.
  • External personal computer software for data receiving (production control software)
  • Drawing and converting software for machine programming (training not included)
  • Cutter machine to cut quilted material in panels or bands (equipped by cross cutter, side trimmers and multi-blades device with n. 15 blades)
  • Winder for quilted material
  • Label printing device
  • SM 200PT Automatic stacker for quilted panels
  • SM 250 Automatic Hemmer for quilted panels

SM 230–O AUTOMATIC LINEAR CUTTER

  • Specially made machine designed to cut quilted material, felt, foam
  • Digital graphics control with “Touch Screen” 7”
  • Automatic working with measure and quantity digital setting
  • Sequence working with re-starting cycle upon removal of the cut and squared piece
  • N. 2 side trimmers with built-in pneumatic blade sharpener activated by computer
  • Max height material 2300 mm

SM 230–O Options


(a) – Multi-blades system with n.10 blades for cutting material in bends
(b) – SM 335 Rolling machine for embroidered material (if present multi-blades)
(c) – SM 350 Transportation belt with n.4 rolls material support
(d) – SM 350 Transportation belt with n.1 roll material support
(e) – Motorised conveyor belt with integrated sensor at electric movement for size survey
(f) – Supplementary side trimmer with built-in pneumatic blade sharpener with manual size setting
(g) – Electric size setting for trimmer with built-in pneumatic blade sharpener
(h) – Upper driven roll adjustable in height by jacks
(i) - Material holder (if combined with multineedle machine)


SURCHARGE: for materials of 3000 mm wide
Note: For foam and quilted material cutting of high thickness we suggest optional (d), (e), (h)

SM 230-V AUTOMATIC VERTICAL CUTTER

  • Specially made machine designed to cut fabrics
  • Digital graphics control with “Touch Screen” 7”
  • Automatic working with measure and quantity digital setting
  • N. 2 lateral trimmers with built-in pneumatic blade sharpener activated by computer
  • Max height material 2300 mm


SM 230–V Options

  • Multi-blades system with n.10 blades for cutting material in bends
  • Supplementary trimmer with built-in pneumatic blade sharpener with manual size setting
  • Panels trop on a pole


SURCHARGE: for materials of 3000 mm wide

SM 430 SEMI AUTOMATIC CUTTER FOR FABRIC ROLLS

  • Measure and quantity selection
  • Automatic location at the various cutting positions throughout the entire length of the roll
  • Manual cutting operation
  • Return to the starting position is automatic
  • Max roll diameter 400 mm
  • Max roll height 2400 mm


Surcharge for material with 3000 mm height

F01 BORDER MACHINE WITH ONE SEWING MACHINE

  • 1 double chain stitch JUKI sewing machine at 1 needle
  • Digital graphics control with touch screen 7”
  • Thread break detector
  • Max sewing width 260 mm
  • 3 material supports
  • End of material sensors
  • Winder for the finished band
  • Capacity - about 8 m/min.

Option

  • Cross cutter

AGATA 600 AUTOMATIC BORDER MACHINE

  • 1 Multineedle double chain stitch sewing machine Agata 600 “made in Italy”
  • Sewing pattern - straight lines only
  • 6 Material supports
  • Thread break detector
  • End of material sensors
  • Winder for the finished band
  • Max sewing width 600 mm
  • Adjustable folder kit for fabric 180 - 300 mm
  • Kit for tapes, 3D fabric
  • Capacity – about 5 m/min.
  • Layout - 4500 x 1800 mm

Options

  • Slitting machine for cutting already made border in the middle
  • Cross cutter (computer power P and brushless motor)
  • Kit to make fabric handles
  • Adjustable double folder kit 70 - 130 mm for separated materials with extra 4 material supports
  • Kit for Polyband
  • Kit to realize 2 borders of 280 mm at the same time, (kit includes: 1 folder kit for fabric 180 - 300 mm, kit for tapes, 3D fabric, 3 material supports and lengthening of 800 mm)
  • 2 zip guides

F02 BORDER MACHINE WITH TWO SEWING MACHINES

  • 2 independent double chain stitch JUKI sewing machines at 1 needle
  • Digital graphics control with touch screen 7”
  • Max sewing width 260 mm
  • Thread break detector
  • End of material sensors
  • Material stand
  • Winder for the finished band
  • Capacity – about 8 m/min.

Option

  • Cross cutter

F03 BORDER MACHINE WITH THREE SEWING MACHINES

  • 2 independent double chain stitch JUKI sewing machines at 1 needle
  • 1 Multi Needle Double chain stitch sewing machine Agata “made in Italy”
  • Digital graphics control with touch screen 7”
  • Thread break detector
  • Max sewing width 260 mm
  • Max sewing width 600 mm (only straight lines)
  • Material stand
  • End of material sensors
  • Winder for the finished band
  • Capacity - about 6 m/min.
  • Layout - 5300 x 1800 mm


Options

  • Cross cutter
  • Slitting machine for cutting already made border in the middle
  • Kit to make fabric handles
  • Adjustable double folder kit 70 - 130 mm for separated materials
    with extra 4 material supports
  • Folder for 3D fabric
  • Kit to realize 2 borders of 280 mm at the same time, (kit includes: 1 folder kit for fabric 180 - 300 mm, kit for tapes, 3D fabric, 3 material supports and lengthening
    of 800 mm)
  • 2 zip guides
  • 2 tape guides
  • Kit for Polyband

Surcharge for max. sewing width 600 mm

F06 BORDER MACHINE WITH SEWING MACHINES

  • 2 independent double chain stitch PFAFF sewing machines at 1 needle for horizontal lines
  • 4 independent double chain stitch PFAFF sewing machines at 1 needle for vertical lines (1 is fix in cross movement while 3 have motorized cross adjustment
  • Digital graphics control with touch screen 7”
  • Thread break detector
  • Max sewing width 260 mm
  • 4 material supports
  • Winder for the finished band
  • End of material sensors
  • Capacity - about 8 m/min.


Option

  • Cross cutter

TAC TAC BORDER MACHINE WITH 2 SEWING MACHINES TAC TAC BORDER MACHINE WITH 4 SEWING MACHINES

  • 2 or 4 chain stitch JUKI sewing machines
  • Digital graphics control with touch screen 7”
  • Thread break detector
  • Possibility to set for two or four tacks
  • Max sewing width: 400 mm
  • 3 material supports
  • End of material sensors
  • Winder for the finished band
  • Capacity – about 3 m/min.


Options

  • 4 PFAFF sewing machines
  • 2 PFAFF sewing machines
  • 4 JUKI sewing machines LK1900 (suitable for thick materials) sewing drawing
    up to 40 x 30 mm
  • 2 JUKI sewing machines LK1900 (suitable for thick materials) sewing drawing
    up to 40 x 30 mm
  • Cross cutter

TAC TAC Design DESIGN BORDER MACHINE WITH 2 SEWING MACHINES - TAC TAC Design DESIGN BORDER MACHINE WITH 4 SEWING MACHINES

  • 2 or 4 lock stitch BROTHER KE sewing machines
  • Digital graphics control with touch screen 7”
  • Thread break detector
  • Possibility to realize drawings 20 x 20 mm with each sewing machine
  • Max material width - 350 mm
  • Max sewing width - 330 mm
  • Minimum sewing distance - 80 mm.
  • N. 4 material supports
  • End of material sensors
  • Winder for the finished band
  • Layout - 5600 x 1800 mm (machine with 4 sewing machines)

TAC TAC Design Plus
DESIGN BORDER MACHINE WITH 2 SEWING MACHINES
TAC TAC Design Plus
DESIGN BORDER MACHINE WITH 4 SEWING MACHINES

  • 2 or 4 lock stitch BROTHER KE sewing machines
  • 1 Multi Needle Double chain stitch sewing machine Agata “Made in Italy”
  • Digital graphics control with touch screen 7”
  • Thread break detector
  • Possibility to realize drawings 20 x 20 mm with each sewing machine
  • Possibility to realize borders with straight sewing lines only
  • Adjustable folder kit for fabric 180 - 300 mm
  • Kit for tapes, 3D fabric
  • Max material width - 350 mm
  • Max sewing width - 330 mm
  • Minimum sewing distance - 80 mm.
  • 6 material supports
  • End of material sensors
  • Winder for the finished band
  • Layout - 6100 x 1800 mm (machine with 4 sewing machines)

F15 DX-SX OVERLOCKING MATTRESS BORDER MACHINE

  • 1 Right overlocking Pegasus M932-70 5 x 5 machine
  • 1 Left overlocking Pegasus E32L 5 x 5 machine
  • Border width setting from 230 to 550 mm.
  • 3 material supports (if used alone)
  • End of material sensors
  • Winder for finished border
  • Device for waste material exit
  • Disposition to be used in conjunction with the F08 / F09 / TAC TAC
  • Capacity - 7 m/min.
  • Layout - 4200 x 1600 mm


Options

  • Overlocking Pegasus ETS32L and EXT3216 for thick material
  • Lateral movement of left machine to overlock the border from 0 to 550 mm

F08 L.S. HANDLES APPLICATION MACHINE

  • 2 sewing machines DURKOPP ADLER knotted stitch to sew handles
  • Digital graphics control with touch screen 10”
  • Application of n. 4, 5 or 6 handles of size 270 x 70 mm
  • Application of handles in horizontal position
  • Possibility to choose the handle from one container of 50 pieces already cut
    or from roll
  • Automatic calculation of the position of the handles to be applied
  • Positioning of handle in the middle of the band
  • Cross cutter
  • End of handles sensor
  • End of material sensors
  • Max band width - 340 mm
  • Material stand at in-feed


Options

  • Device for the closure of mattress band F12
  • Electronic Sewing machine BROTHER knotted stitch to apply label of
    size 95 x 85 mm, the label will remain on the closure of the band (3 sewing lines)
  • Device for label attaching as a flag
  • Device for label sewing on 4 sides (size 200 x 80 max)
  • Marker for corners
  • Device for eyelets application
  • Device for cutting eyelets application

10 F08 HANDLES AND EYELETS APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Sewing area: 200 x 100 mm
  • Digital graphics control with touch screen 7”
  • USB connection for programs download
  • Sewing pattern program for handles of 200 mm long included
  • Application of handles in horizontal position.
  • Application of metal eyelets
  • Cross cutter
  • Automatic calculation for the position of the handles and metal eyelets to be applied
  • Max band width - 340 mm
  • Material stand
  • End of material sensors
  • Capacity - for 1 double bed band with 4 handles and 2 air vents about 1’ 40”


Options

  • Device for the closure of mattress band F12
  • Marker for corners
  • Device for label attaching as a flag
  • Device for label sewing on 4 sides (size 200 x 80 mm max)

F08 HANDLES AND EYELETS APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Sewing area: 200 x 100 mm
  • Digital graphics control with touch screen 7”
  • USB connection for programs download
  • Sewing pattern program for handles of 200 mm long included
  • Application of handles in horizontal position.
  • Application of metal eyelets
  • Cross cutter
  • Automatic calculation for the position of the handles and metal eyelets to be applied
  • Max band width - 340 mm
  • Material stand
  • End of material sensors
  • Capacity - for 1 double bed band with 4 handles and 2 air vents about 1’ 40”

Options

  • Device for the closure of mattress band F12
  • Marker for corners
  • Device for label attaching as a flag
  • Device for label sewing on 4 sides (size 200 x 80 mm max)

F08-SA HANDLES APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Sewing area 200 x 100 mm
  • Digital graphics control with touch Screen 7”
  • Cross cutter
  • USB connection for programs download
  • Sewing pattern program for handle of 200 mm long included
  • Max band width - 340 mm
  • Material stand
  • Capacity - for 1 double bed band with 4 handles about 1’ 30”


Option

  • Device for eyelets application

F08-MA HANDLES APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Sewing area 200 x 100 mm
  • USB connection for programs download
  • Sewing pattern program for handle of 200 mm long included
  • Max band width 340 mm
  • Manual position of border
  • Manual position of handle


Optional:

  • Device for eyelets application

F09 HANDLES AND EYELETS APPLICATION MACHINE

  • 2 Sewing machines DURKOPP ADLER 367
  • Application of handles in vertical position
  • Digital graphics control with touch screen 7”
  • Cross cutter
  • USB connection for programs download
  • Automatic calculation for the position of the handles/air vents to be applied
  • Material stand
  • End of material sensors
  • Max band width from 180 mm to 450 mm
  • Capacity - for 1 double bed band with 4 handles and 2 air vents about 1’ 40”


Options

  • Device for the closure of mattress band F12
  • Marker for corner
  • Device for label attaching as a flag
  • Device for label sewing on 4 sides (size 200 x 80 mm max)

F10 AUTOMATIC MACHINE FOR THE CONSTRUCTION OF HANDLES

  • N. 1 double chain stitch KANSAI sewing machine at 4 needles
  • Thread break detector
  • Double folder with internal passage for extra fabric
  • Material stand
  • End of material sensors
  • Winder for the finished handle
  • Capacity: 8,5 mt./min. approx


Optional:

  • Device for colored tapes on handle edgefkanten

Etik LABEL AND EYELETS APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Digital graphics control with touch screen 7”
  • Automatic positioning of label under the sewing head
  • Sewing area 200 x 100 mm
  • Cross cutter
  • Device for eyelets application
  • Band stand
  • End of material sensors
  • Max band width 340 mm
  • Sewing program for labels included


Options

  • Device for the closure of mattress band F12
  • Marker for corner
  • Sewing field 250 x 160 mm with Brother 342

ETIK- SA LABEL APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Digital graphics control with “Touch Screen” 7”
  • Manual positioning of label under the sewing head
  • Sewing area 200 x 100 mm
  • Cross cutter
  • Band stand
  • End of material sensors
  • Max band width 340 mm
  • Sewing program label included


Optional:

  • Device for eyelets application
  • Device for the closure of mattress band F12
  • Marker for corner
  • Sewing field 250 x 160 mm with Brother 342


ETIK- MA
LABEL APPLICATION MACHINE

  • Electronic Sewing machine BROTHER knotted stitch
  • Manual positioning of band
  • Manual positioning of label under the sewing machine
  • Sewing area 200 x 100 mm
  • Max band width 340 mm
  • Sewing program label included


Optional:

  • Device for eyelets application
  • Sewing field 250 x 160 mm with Brother 342

F16 OVERLOCKING MATTRESS PANELS MACHINE

  • 1 Overlocking machine PEGASUS for low thickness with 2 needles, 5 threads
  • The blowing steel table makes the forward movement of the quilted panel easier.
  • Blowing table size 3500 x 2000 mm
  • Height from the floor 800 mm
  • Operator’s seat with pedal switch


Options

  • Overlocking machine PEGASUS for very thick material with 2 needles, 4 threads
  • Kit of motorized belts instead of the blowing steel table

SM 250 AUTOMATIC HEMMER FOR QUILTED PANELS

  • 2 side sewing machines with 4/2 needles and central cutter blade with built-in pneumatic blade sharpener activated by computer for material edges
  • 1 cross double chain stitch sewing machine sewing with 4/2 needles and central cutter blade with built-in pneumatic blade sharpener activated by computer for quilted panels separation
  • Digital graphics control with touch screen 7”
  • Material stand
  • Buffer for quilted material (in case linked with multi needle machine)
  • Inclined plane for panels exit

SM 5000 Shark SEMI-AUTOMATIC TAPE EDGE MACHINE

  • Double chain stitch sewing machine type 300U TECHMAN (made in Taiwan)
  • Motor-driven sewing machine tilting and lifting
  • Pneumatic foot lifting
  • Sewing machine speed adjustable between 2500 and 2800 rpm
  • Adjustable feed belts speed
  • Mattress rotation with patented system
  • Mattress thickness from 80 to 350 mm (up to 500 mm on request)
  • Automatic mattress overthrow


Options

  • Double chain stitch SEIKO or SINGER sewing machine
  • Automatic mattress turnover with belt
  • MA-10 Storehouse for mattresses

SM 204 OVERTHROW AND ROTATION PLANE (for mattress cleaning)

  • Button for advancement and rotation of the Mattress
  • Sensor to arrest the mattress in front of the operator automatically


SM 204
OVERTHROW AND ROTATION PLANE (for box arranging)

  • Button for advancement of box
  • Sensor to arrest the box in front of the operator automatically
  • Pneumatic lifting plane for rotation of box

Roller conveyor

  • ROLLER CONVEYOR (Length 2200 x Width 2200 mm with 12 rolls, distance of rolls 200 mm) ROLLER CONVEYOR (Length 3000 x Width 2200 mm with 16 rolls, distance of rolls 200 mm)
  • CONVEYOR BELT (Length 2200 x Width 2200 mm)
  • CONVEYOR BELT (Length 3000 x Width 2200 mm) ROLLER CONVEYOR WITH N.6 BELTS FOR LATER INFEED (Length 2200 Width 2200 mm 12 rolls)

 

AC 2P ZIP APPLICATOR ON MATTRESS COVERS

  • Special Unit for the application of zip feet by rolls or with sliders on the panel of the mattresses
  • Triple feed sewing machine equipped by knotted stitch point
  • Sewing machine with two needles, needles gauge 50 mm.
  • Sewing machine with thread cutting device
  • Pneumatic foot lifter
  • Support for the zipper roll
  • Support for the cord roll
  • Table size 2000 x3000 mm.

SM 205 E AUTOMATIC PACKING MACHINE

  • Production with upper and lower polyethylene rolls of max 3200 mm wide
  • Digital graphics control with “Touch Screen” 10”
  • Ethernet socket for remote service
  • Trolley for lower and upper polyethylene rolls supporting with lateral exit for easy loading
  • Automatic adjustment to differences in width, length and thickness of mattress
  • Sealing bars with single heating element, double sealing edges and central cutter blade
  • Sealing bars kept at a constant working temperature by external temperature controllers
  • Adjustable sealing temperature and time
  • Conveyor belt at in-feed stage
  • Conveyor belt at side welding bars stage
  • Lateral presses to improve polyethylene film adherence to the mattresses (1)
  • Pair of upper and lower motorized rolls with separated engine to distribute polyethylene roll with trade-mark or supplementary film or reinforced film on sides or for 2 polyethylene rolls of different size
  • Material useful passage 500 mm
  • Automatic removal of polythene waste on side welding bars
  • Gravity roller at the machine exit
  • Disposition for automatic stacker SM 200
  • Disposition for automatic storehouse MA-10
  • Light barriers as safety fences
  • Counter with display for n. 3 different mattress widths
  • Capacity: about 3 mattresses per minute

SM 205E DS AUTOMATIC PACKING MACHINE FOR MATTRESSES Double stage for production increasing

SM 205E Options

  • SM 215P Pneumatic press
  • SM 215H Hydraulic press (30 tons) with conveyor belt – Placed separately on side
  • SM 200 Automatic stacker for mattresses (left or right exit on request)
  • MA-10 Storehouse for mattresses
  • Loader for mattresses on trolley with n. 2 trolleys included
  • Roller conveyor (Length 2200 x Width 2200 mm with 12 rolls, distance of rolls 200 mm mm)
  • Roller conveyor (Length 3000 x Width 2200 mm with 16 rolls, distance of rolls 200 mm)
  • Conveyor belt (Length 2200 x Width 2200 mm)
  • Conveyor belt (Length 3000 x Width 2200 mm)
  • Roller conveyor with n.6 belts for lateral in-feed (Length 2200 x Width 2200 mm 12 rolls)
  • SM 204 Overthrow and rotation plane for mattress cleaning or checking
  • SM 320 Rolling machine for pressed mattresses (fix diameter)
  • SM 320NAS Rolling machine for pressed mattresses adjustable diameter)

NOTE (1): Lateral presses to improve the polyethylene film adherence to the mattresses are not installed if SM205E is equipped by SM 215P


SM 205E Options (Usually requested by Hilding Group)

  • Double stage station
  • Second trolley fixed together out both sides on same guide (manual movement)
  • Second trolley placed behind out on same side (manual movement)
  • Motorization for both trolleys (one behind the other one)
  • Conveyor belt of 2,2 meters between trolleys
  • Adjustable height up to 250 mm of lower side welding bar
  • Flip down belt system at in-feed conveyor
  • Software to generate (*.xls or *.mdb format)
  • Andon lights
  • Device to hold down small mattresses (motorised roller) before they are covered by foil
  • Device to hold down small mattresses (free roller) after they are covered by foil
  • Device to advice upper and lower nylon roll is over (each trolley)
  • Extra light barriers as safety fences (complete set for both sides)
  • Belt under side welding bar station for waste out (right or left side to be decided)
  • Machine disposed for lateral adding second trolley
  • Extra conveyor with 2 belts and flip down device before in-feed conveyor
  • Laser sensor to be able to manage items of 40 mm high (each trolley)
  • Slow start controlled with inverter
  • Side guidance for each belt conveyor (left and right guidance)
  • Box for cycle initiate and program choose buttons
  • Extra gripper (each)

SM 205 Magnum AUTOMATIC PACKING MACHINE

  • Production with upper and lower polyethylene rolls of max 3200 mm wide
  • Digital graphics control with “Touch Screen” 10”
  • Trolley for lower and upper polyethylene rolls supporting with lateral exit for easy loading
  • Automatic adjustment to differences in width, length and thickness of material
  • Material useful passage 750 mm
  • Sealing bars with single heating element, double sealing edges and central cutter blade
  • Sealing bars kept at a constant working temperature by external temperature controllers
  • Adjustable sealing temperature and time
  • Pair of upper and lower motorised rolls with separated engine to distribute polyethylene roll with trade-mark or supplementary film or reinforced film on sides or for 2 polyethylene rolls of different size
  • Automatic removal of polythene waste on side welding bars
  • Counter with display for n. 3 different material widths
  • Plane for material discharge with neutral rollers

SM 205 RP2 AUTOMATIC PACKING MACHINE FOR BLOCKS OR SHEETS OF FOAM-RUBBER, EXPANDED RESIN, EXPANDED POLYURETANE, LATEX

Equipped by pneumatic press SM 215 P


SM 205 RP2
AUTOMATIC PACKING MACHINE FOR BLOCKS OR SHEETS OF FOAM-RUBBER, EXPANDED RESIN, EXPANDED POLYURETANE, LATEX


Equipped by hydraulic press SM 215 H


SM 205 Magnum Options

  • Roller conveyor (Length 2200 x Width 2200 mm with 12 rolls, distance of rolls 200 mm)
  • Roller conveyor (Length 3000 x Width 2200 mm with 16 rolls, distance of rolls 200 mm)
  • Conveyor belt (Length 2200 x Width 2200 mm)
  • Conveyor belt (Length 3000 x Width 2200 mm)
  • Roller conveyor with n.6 belts for lateral in-feed (Length 2200 x Width 2200 mm 12 rolls)

SM 220 COMPLETE PACKING SEALER FOR MATTRESSES

  • Working with polyethylene bags
  • Sealing bar with single heating element, double sealing edges and central cutter blade
  • Sealing bar kept at a constant working temperature by external temperature controller
  • Adjustable sealing temperature and time
  • Welding bar length: 2600 mm

SM 220R SEMI AUTOMATIC PACKING MACHINE FOR MATTRESSES

  • Production with upper polyethylene roll of max. 2800 mm wide
  • Sealing bar with single heating element, double sealing edges and central cutter blade
  • Sealing bar kept at a constant working temperature by external temperature controller
  • Adjustable sealing temperature and time
  • Support for polyethylene roll/brand-hold
  • N. 3 tables for mattress support
  • Material useful passage 340 mm

SM 220RB SEMI AUTOMATIC PACKING MACHINE FOR MATTRESSES

  • Production with upper polyethylene roll of max 2800 mm wide
  • Frontal sealing bar with single heating element, double sealing edges and central cutter blade
  • One fix side sealing bar and one adjustable side sealing bar with single heating element, double sealing edges and central cutter blade
  • Sealing bar kept at a constant working temperature by external temperature controller
  • Adjustable sealing temperature and time
  • Support for polyethylene roll/brand-hold
  • N. 2 tables for mattress feeding and motorized conveyor belt for mattress exit
  • Material width: 340 mm

SM 215H HYDRAULIC PRESS FOR MATTRESSES OR FOAM SHEETS

  • Packaging by pressing and sealing the end of the nylon bag
  • Adjustable reduction of the mattress thickness
  • Sealing bar with single heating element, double sealing edges and central cutter blade
  • Sealing bar kept at a constant working temperature by external temperature controller
  • Adjustable sealing temperature and time
  • Material useful passage 340 mm
  • Capacity press: 30 t


Options
Lower plane with conveyor belt for the discharge of packed item

SM 1000P PNEUMATIC PILLOWS AND QUILTS PRESS

  • Packaging by pressing and sealing the end of the nylon bag
  • Pneumatic movement of upper pressing plane
  • Sealing bar with single heating element, double sealing edges and central cutter blade
  • Sealing bar kept at a constant working temperature by external temperature controller
  • Adjustable sealing temperature and time
  • Work surface 900x900 mm

Options
Lower plane with transportation belt for the discharge of packed item

SM 1000 PILLOWS AND QUILTS PRESS

  • Packaging by pressing and sealing the end of the nylon bag
  • Electric movement of pressing plates
  • Welding line always in the center of packed item
  • Adjustable reduction thickness
  • Sealing bar with single heating element, double sealing edges and central cutter blade
  • Sealing bar kept at a constant working temperature by external temperature controller
  • Adjustable sealing temperature and time
  • Work surface 900x900 mm

SM 320 ROLLING MACHINE FOR PRESSED MATTRESSES

  • Automatic working if coupled with our packing machine
  • SM 205 equipped by hydraulic press or single hydraulic press SM 215H
  • Fixed diameter exit of rolled mattress at 350 mm
  • Motorized front roller to help entry of mattress
  • Sensor for stopping machine if mattress gets stuck

SM 200 PT AUTOMATIC STACKER FOR QUILTED PANELS

  • Automatic stacking of quilted panels at max height of 2000 mm
  • Panel quilted height 2300 mm
  • Panel quilted width 2000 mm
  • Inclined table complete of motorized belt
  • Pneumatic handles for the right panel taking

MA-10 STOREHOUSE FOR MATTRESSES

  • Digital graphics control with touch screen 7”
  • N.10 storage levels
  • Automatic mattress positioning on levels
  • Beep signal at full store
  • Automatically eject function or manually by operator
  • Max mattresses size 2100 x 2100 x 300 mm (other sizes on request)
  • Storehouse dimension 2300 x 2300 x 500 mm
  • The storehouse is positioned before a packing machine or a tape edge machine to ensure a steady job process.
  • When positioned before packing machine the job will be automatic
  • When positioned before tape edge machine or cleaning table the operator will call the mattress through a button and he will have the time to clean or check the mattress